SERVO ORION 1000T CNC CONTROL FOR LATHE RETROFIT MAZAK, OKUMA, MORI SEIKI

Description

This CNC controller is designed by SERVO PRODUCTS COMPANY.
This CNC controller interfaces with all pulse&direction type servo drives and step drives.
1.  Product introduction
SERVO ORION 1000T has new upgraded FANUC based software. It has an 8 inch high resolution color LCD display. It features 5 feed axes, 2 analog spindles, smallest input increment value 0.0001 inch/0.1um. It features the tool path graphics, user friendly operational interface. It supports PLC real-time monitoring and “MPG TRIAL CUT” (simulation).
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X, Z, Y, 4
th
, 5
th
; axis type of Y, 4
th
, 5
th
can be defined as either linear or rotary.
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2ms interpolation period, control precision up to 0.0001inch, 0.1μm.
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Max. speed 945 inch/min (0.0001 inch resolution) or 60m/min
（
0.1μm resolution
）
.
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When using a servo spindle, you have the ability for controlling the position of the spindle, Which allows you to perform rigid tapping and the rigid thread machining.
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Multiple PLC ladders built in, allowing you to adapt the PLC ladder for different machine manufacturers.
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Built in canned cycles, such as G73, G81, G83, etc.
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Macro command programming
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Metric/Inch programming, automatic tool setting, automatic chamfer (G39), tool life management function
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USB interface allows USB jump drive file management, parameter configuration and software updates.
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2 channel 0V
～
10V analog voltage output allows dual spindle control.
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2 channel MPG interface allows independent X/Z axis MPG control.
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Standard I/O provides 56 input signals and 44 output signals.
2.  Technical specification
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Controllable axes
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Controllable axes: 5
（
X, Z, Y ,
4
th
,5
th
）
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Link axes
：
3
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PLC controllable axes
：
3
（
X, Z, Y, 4
th
,5
th
）
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Feed axis function
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Smallest input increment value: 0.0001 inch
（
0.001 mm
）
and 0.00001 inch
（
0.0001 mm
）
.
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Position command range: ±99999999× smallest command increment value.
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Max. rapid traverse speed: 945 inch/min in 0.0001 inch resolution, 24000 mm/min in 0.0001mm resolution.
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Rapid traverse override: F0, 25%, 50%, 100%.
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Feedrate override: 0
～
150%, 16 selection levels.
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Interpolation mode: linear interpolation, arc interpolation (three-point arc interpolation), thread interpolation, ellipse interpolation, parabola interpolation, and rigid tapping.
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Automatic chamfer function (G39).
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Thread function
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Regular thread(following spindle encoder)/rigid thread (position control of spindle).
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Single/multi metric, inch straight thread, taper thread, end face thread, constant pitch thread and variable pitch thread.
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Thread run-out length, angle, speed characteristics can be programmed.
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Thread pitch: 0.06 tooth/inch
～
2540 tooth/inch, 0.01
～
500 tooth/mm
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Acceleration/deceleration function
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Cutting feed: linear
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Rapid traverse: linear, S curve
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Thread cutting: linear, exponential
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Initial speed, terminal speed, acceleration/deceleration time can be set by parameters.
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Spindle function
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Two channel 0V
～
10V analog voltage output, two spindle control
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1 spindle encoder feedback interface, spindle encoder resolution can be set.
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Gear ratio between encoder and spindle:
（
1
～
255
）
:
（
1
～
255
）
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Spindle speed: it is defined by S command or PLC logic, and speed range 0r/min
～
9999r/min
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Spindle override: 50%
～
120%, 8 selection levels
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Spindle constant surface speed control (G94).
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Rigid tapping
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Tool function
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Tool length compensation
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Tool nose radius compensation
（
C
）
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Tool wear compensation
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Tool life management
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Tool setting mode: fixed-point tool setting, trial-cut tool setting, reference point return tool setting, automatic tool setting
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Precision compensation
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Backlash compensation
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Screw pitch compensation
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PLC function
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High/low speed PLC program
，
up to 5000 steps
，
the high speed program refresh rate 8ms
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PLC ladder real time monitoring
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Two types of error messages: PLC warning notice and PLC alarm
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It supports multiple PLC programs
（
up to 16
）
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Basic I/O
：
56 input signals /44 output signals
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8″ wide screen LCD
，
resolution: 640×480
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Tool path display
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Real-time clock
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Program cycle timer
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Part counter
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Operation management
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Operation mode: edit, auto, MDI, machine zero return, MPG/single, manual, program zero return
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Multi-level operation privilege management
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Alarm record
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Program edit
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Program capacity: 32 MB, 10000 programs.
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Edit function: search, modification, deletion, copy/paste.
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Program format: FANUC style ISO G command, relative coordinate, absolute coordinate and combined coordinate programming
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Communication function
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RS232
：
Machining programs and parameters, PLC programs can be transferred to and from a PC (some PCs require a USB to RS232 adapter).
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USB: Executing machining program direct from a USB jump drive
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USB file management: PLC program, system software update, parameter/ program, backup/recover.
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Safety function
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Emergency stop
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Hardware travel limit
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Software travel limit
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Data backup and recovery
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Light curtain/Safety door function
Technical Support
Free technical support will be provided via photo calls and emails. Field service is available, charges apply.
Warranty
1 year warranty.
If you want to retrofit any kind of CNC machines, knee mills,  just call!
Contact us:
SERVO PRODUCTS CO.
34940 Lakeland Blvd
Eastlake,OH 44095
a
High Quality Tools
partner company